SUZHOU SANAO ELECTRONICS CO.,LTD.

SA-128 semi-automatic IDC puncture connector crimping machine

Short Description:

Model:SA-128
Description: SA-128 Adopting industry-leading IDC insulation displacement technology, it features a revolutionary design of no wire stripping required, one-key crimping, redefining the standard of wire harness processing.

 It simplifies the traditional multi-step workflow — stripping → alignment → crimping → inspection — into a single operation. Efficiency is boosted by 60%; it supports simultaneous forming of 2–4 wires, finishing one set of precision connection in just 5 seconds.

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Product Introduction

SA-128

Three Core Advantages to Solve Industry Pain Points

1.High Efficiency & Labor Saving, Visible Cost Reduction

No pre-stripping of wire insulation is needed. The blade precisely pierces the insulation and crimps the conductor directly, eliminating wire stripping damage and material waste.
Modular design enables 90°/180° connector switching within 30 minutes, compatible with 2–20 pin positions without fixture replacement. It flexibly adapts to small and medium batches and ensures stable output for mass production. One single machine replaces 3 traditional dedicated machines, cutting equipment investment cost by 60%.

2.High Precision & Reliability, Zero Tolerance for Defects

Built-in force-displacement closed-loop monitoring system real-timely monitors crimping force and stroke accuracy. Equipped with a CCD visual inspection module, it automatically verifies wire color, insertion depth and crimping quality, lowering the defect rate from 1.2% in traditional processes to below 0.05%.
The metal-to-metal double-point connection design ensures more stable conductivity. It is compatible with full wire specifications of AWG#18-30, meeting long-term reliability requirements in high-vibration scenarios such as automotive electronics and industrial control. 

3.Flexible Compatibility, Full-scenario Coverage

Ranging from semi-automatic models to fully automatic double-end processing systems, it perfectly fits diverse scenarios including consumer electronics, automotive headlights, LiDAR and medical devices.
It supports hybrid processes of insulation displacement crimping + traditional crimping + tin dipping, enabling one production line to handle diversified orders. Process switching takes only 5 minutes, and new operators can get proficient within 2 hours, helping enterprises respond quickly to customized demands.

Machine parameter

Model  SA-128
Power Supply AC220v/50-60Hz
Air Source 5-6.5KG(Requires clean, dry air source)
Function Insulation displacement,Crimping
Production Output Production output depends on wire length and number of PIN positions (e.g. wire length 200mm: 7000 pcs/h)
Crimping Machine Mitsubishi servo motor punching system (precise pressure control)
Motors Mitsubishi servo motors
Cylinders Airtac, SMC
Solenoid Valves F (Germany), Airtac
Lead Screws & Linear Guides HIWIN (Taiwan)
Sensors CZ, Panasonic
 Main Control Board 256 High-speed MCU control system (5-year warranty)
Display Screen KINCO 10-inch Chinese/English Color Touch Screen (5-year warranty)
 Machine Dimensions  L1400 × W800 × H1500
Weight 180KG

 


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