SUZHOU SANAO ELECTRONICS CO.,LTD.

Automatic Double Head Cable Terminal Crimping Waterproof Seal Plug Inserting Machine

Short Description:

SA-002GH  This is a precision translational dual-head wire stripping, crimping, and waterproof insertion machine.


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Product Introduction

SA-002GH

1.It integrates automatic wire pre-feeding, straightening, length-based cutting, stripping, terminal crimping, and waterproof grommet insertion, making it suitable for high-precision waterproof wire harnesses. All critical parameters, including cut depth, cutting length, strip length, insulation retention depth, and grommet insertion position, are digitally controlled.

2.The machine employs guide wheels for length-based wire feeding and utilizes lead screw-slide servo coordination for stripping and crimping. It performs stripping, terminal crimping, and waterproof grommet insertion at both the front and rear ends.

3.Features front and rear "cross-shaped" XY-axis ball screw dual-guide servo systems, ensuring precise stripping, grommet insertion, and crimping. Operation is smooth, with fast response and low noise.

4.Equipped with three cutter sets. The center cutter set handles cutting or primary stripping. An additional cutter set on each side (front and rear) handles stripping after grommet insertion. The process order (strip-then-insert or insert-then-strip) is fully selectable. Cutter sets are driven by ball screw and guide servo systems, featuring a 5-blade linear in-line configuration on the same plane. Cutting, front stripping, and rear stripping operate independently. The front guide tube can pass through the cutter to guide wire directly to the rear translational clamp, accommodating both long and short wires. Both front and rear strippers have dedicated insulation suction devices for clean removal.

5.2-ton cast crimping press with precise and wear-resistant slides. Includes horizontal and vertical terminal scrap cutting and discharge mechanisms.

6.Main components (e.g., feeding mechanism, cutter sets, pneumatic clamps) are made of corrosion-resistant, precision-ground parts for extended service life.

7.Built-in anomaly signal monitoring allows for easy fault diagnosis with clear indication.

 

Machine parameter

Model SA-002GH
Product Name Double-End Waterproof Grommet Insertion & Crimping Machine
Weight 600 kg
Dimensions (L x W x H) 1700 mm x 920 mm x 1580 mm
Required Floor Space 5 mm2
Power 2000 W
Power Supply AC220V / 50Hz
Air Pressure  0.6 MPa
Display Method Touch Screen LCD Display
Crimping Unit Cast Type Crimping Head
Crimping Force 2 Tons
Grommet Feeding Dedicated Grommet Feeding Machine
Function Wire Cutting , Stripping, Double-End Crimping, Waterproof Grommet Insertion
Applicable Wire Types Electronic Wire, High-Temperature Wire, Halogen-Free Wire, Teflon Wire, etc.
Production Capacity Based on 100mm length: 1300~1800 pcs/hour
Applicable Wire Range 28 AWG - 18 AWG
Cutting Accuracy Within ±0.1 (0.1 + 0.003*L) mm, where L = Cut Length
Stripping Method Lead Screw Independent Stripping
Minimum Plastic Retention Length Standard: 17mm center plastic retention (customizable down to 12mm)
Stripping Length Range Standard: Front strip up to 18mm, Rear strip up to 20mm (adjustable)
Applicable Dies Horizontal Dies, Vertical Dies
Wire Feeding Method Guide Wheel Feeding
Translation Mode Front/Rear End Translation via XY-axis Servo Rails
Wire Collection Mode Translational Wire Collection
Drive System Precision Lead Screws, Linear Guides, Synchronous Belts & Pulleys
Detection Functions Wire Twist Detection, Wire Missing Detection, Missing Terminal Detection, Missing Grommet Detection, Paper Collection Detection, Air Pressure Detection
Auxiliary Devices Terminal Scrap Cutting & Discharge Device / Stripped Insulation Collection Device, Paper Collection Machine, Air Pressure Buffer Tank
Others Optional: Terminal Crimp Pressure Monitor, Vision System

 


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