SUZHOU SANAO ELECTRONICS CO.,LTD.

Fully Automatic Double Ends Wire Stripping Crimping Machine with Seal Inserting

Short Description:

SA-GD3030T ( Without cover ) 

This advanced dual-head terminal crimping machine offers comprehensive wire processing automation, combining cutting, stripping and dual-end terminal crimping in a single unit. The innovative belt feeding system enhances feeding precision while protecting the integrity of the wire without causing any surface damage.
Optional automatic waterproof seal insertion stations are available in single- or dual-head configurations, enabling simultaneous seal insertion and terminal crimping to enhance wire harness assembly. Each functional module operates independently, allowing flexible processing of various wire types through the simple replacement of crimping applicators.

 


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Product Introduction

SA-GD3030T

The lifting safety shield provides comprehensive operator protection and features automatic alarm and shutdown functions when opened. The ergonomic lift mechanism facilitates easy adjustment of the equipment and replacement of the dies, enhancing both safety and maintenance

accessibility.
Integrated quality control systems include real-time crimping force monitoring with automatic anomaly detection, as well as dual-lens CCD visual inspection using imported German optics. These systems monitor the effectiveness of wire stripping and terminal crimping, automatically rejecting defective products to ensure consistent quality.
Engineered with premium servo-driven components, including THK modules, SMC cylinders, Omron sensors and Mitsubishi servomotors, all critical operations are servo-controlled for exceptional accuracy and repeatability.
The Windows-based industrial control system supports network connectivity and MES integration for seamless manufacturing workflow management, enabling real-time production monitoring and factory system integration. Product Feature:
1.International appearance design, and tight and concise whole structure;
2.The flexible wire feeding system is used to ensure that the wire is not damaged while ensuring the wire length accuracy;
3.The crimping machine adopts a servo system to ensure the stability and consistency of the crimping accuracy;
4.PC operation interface, graphical display makes the operation more intuitive and simple;
5.Embedded pressure management system can monitor the product in real time, alarm and automatically remove defective products;
6.The processing of FAKRA wire harness and new energy ultra-short wire harness can be customized.

Machine parameter

Model SA-GD3030T  SA-GD3030T ( Without cover ) 
Applicable wire range 0.3-6mm2 (AWG9-AWG23) 0.3-6mm2 (AWG9-AWG23)
Cutting length 60-99999mm 60-99999mm
Stripping length 0.1-18mm 0.1-18mm
Crimping force 3.0T 3.0T
Crimping Stroke 30mm or 40mm stroke both available 30mm or 40mm stroke both available
Wire collection 2m( 3m,4m Can be customized) 2m( 3m,4m Can be customized)
Feeding speed Max. 8.0m/s Max. 8.0m/s
Productivity 4500~ 5000 pcs/hour (depend on wire cutting length) 4500~ 5000 pcs/hour (depend on wire cutting length)
Air pressure 0.5-0.7Mpa 0.5-0.7Mpa
Stripping/Cutting accuracy ±(0.002mm*Stripping Length/Cutting length) ±(0.002mm*Stripping Length/Cutting length)
Detection function Non-wire, crimp detect, pressure(to be installed with press sensor) Non-wire, crimp detect, pressure(to be installed with press sensor)
Power supply 220V/110V/50HZ/60HZ 220V/110V/50HZ/60HZ
CFM Optional Optional
Weight 1100Kg 1800W 1100Kg 1800W
Dimension 3500*1200*1700mm 3500*1200*1700mm

 


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