Feeding Waterproof Plug Automotive Wire Harness Seal Insertion Machine

Short Description:

Model:SA-SD698-1
Description: This fully automatic waterproof plug insertion workstation is specially designed for automotive wiring harness production. It integrates the entire process of plug feeding, sorting, expanding, and insertion to achieve highly efficient, precise, stable, and reliable automated production.

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SA-SD698-1

Featuring a compact structure and modular design, the machine can be seamlessly integrated with various fully automatic and semi-automatic production equipment from European, Japanese, and domestic brands. It offers strong adaptability, convenient component interchangeability, and simple maintenance. The system supports automatic handling of single or dual waterproof plugs and is compatible with various plug types. Only the feeding module and insertion pins need to be replaced for different plugs, enabling one machine for multiple applications. It can be used with Schleuniger and Komax machines.
Two flexible feeding methods are available: vibratory bowl feeding and vacuum suction feeding, allowing quick product changeover to meet diverse production requirements. The single-insertion model is optimized for standard plugs and small harnesses, while the dual-insertion model processes twin wires or large‑gauge cables simultaneously to maximize throughput.

Machine parameter

Model	SA-SD698-1	SA-SV698-1	SA-DD698-2	SA-DV698-2
Feeding Method	Drum Feeding	Vacuum Feeding	Drum Feeding	Vacuum Feeding
Insertion Type	Single seal	Single seal	Dual seals	Dual seals
Seal Length Range	3–13 mm( customizable)	3–13 mm( customizable)	3–9 mm ( customizable)	3–9 mm ( customizable)
Seal OD Range	Ø3–12 mm( customizable)	Ø3–12 mm( customizable)	Ø3–8 mm( customizable)	Ø3–8 mm( customizable)
Insertion Depth	3–15 mm	3–15 mm	3–15 mm	3–15 mm
Sealing Center Height	190 mm (adjustable)	190 mm (adjustable)	190 mm (adjustable)	190 mm (adjustable)
Applicable Wire Size	0.35–6 mm²	0.35–6 mm²	0.35–6 mm²	0.35–6 mm²
Cycle Time	1.5 seconds	1.5 seconds	1.5 seconds	1.5 seconds
Air Supply	0.5–0.6 MPa	0.5–0.6 MPa	0.5–0.6 MPa	0.5–0.6 MPa
Power Supply	AC 220V 50Hz (customizable)	AC 220V 50Hz (customizable)	AC 220V 50Hz (customizable)	AC 220V 50Hz (customizable)
Weight	Approx. 32 kg	Approx. 32 kg	Approx. 32 kg	Approx. 32 kg
Dimensions	L550 × W94 × H850 mm	L550 × W94 × H850 mm	L550 × W110 × H850 mm	L550 × W110 × H850 mm